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Home | System Integration

AC&DC Test Systems

Turnkey power test systems designed to match your exact testing, validation, and integration requirements.

Couldn’t find a suitable device? No problem. We also provide customised test systems tailored to your specific requirements.

With us, you receive the ideal solution for a wide range of applications, including cable testing systems for the e-mobility sector.

Our trained specialists design and manufacture the exact configuration you need, whether it is an AC source test system or a high-performance DC power rack.

Power Racks for AC, DC & AC+DC Applications

Your Test System Configured Precisely to Your Needs

Caltest power rack solutions are designed to provide a flexible foundation for complex power testing applications. Every system is engineered for safe operation, serviceability, expandability, and long-term deployment within laboratory and industrial environments.

Standard Integration Features

  • Modular and expandable architecture
  • Robust industrial construction
  • Service-friendly system design
  • Fully documented, tested, and calibrated configurations
  • Power Distribution Units (PDU) available with 63A, 125A, and 160A ratings
  • Main isolation switch with emergency stop functionality
  • Emergency stop control systems supporting advanced safety architectures
  • Switchable insulation monitoring systems
  • Industrial 19-inch rack configurations available in 15U, 20U, 24U, 28U, 37U, and 42U formats
  • Fault indication and alarm systems
  • Error acknowledgement controls
  • Operational status monitoring
  • Visual and audible warning indicators

Bidirectional DC test system with 1000 V and 30 kW with custom back panel and industrial connectors

Advanced Safety, Control & Integration Options

Every integrated test platform can be configured with application-specific protection, monitoring, and connectivity features to support demanding validation and production environments.

Available Integration Options

  • Output-side switching and safety control functions
  • DC contactor integration for isolation and protection requirements
  • Multiple DUT connection interfaces
  • Integration of power analysers, industrial PCs, Ethernet switches, and additional instrumentation
  • Application-specific cooling solutions
  • Comprehensive project documentation
  • Electrical safety verification according to EN60204-1
  • Factory calibration certificates
  • ISO 17025 calibration options
  • System commissioning and operator training

Turnkey Solutions Already Implemented

What we have already implemented for our customers:

120 kVA AC/DC Test System in 19" Cabinet

A high-power integrated test platform developed for customers requiring scalable AC/DC testing capability within a compact rack-based architecture.

System Highlights

  • Eight AFX Series AC/DC power sources integrated in master-slave configuration
  • 15 kVA output per power source
  • Total system capacity of 120 kVA
  • Dual 125A Power Distribution Unit inputs
  • Customised input and output wiring architecture
  • Compact mobile cabinet design
  • Front and rear access doors
  • Remote operation and monitoring capability
  • Embedded automated test routines and reporting functions
  • Intuitive parameter configuration and test sequence management

Bidirectional DC test system with 1000 V and 30 kW with custom back panel and industrial connectors

Compact Mobile AC/DC Power Supply System – 30 kVA / kW

A mobile power testing solution developed for applications requiring flexible deployment, electrical safety, and integrated power distribution.

System Highlights

  • Two integrated AFX Series AC/DC power supplies
  • Compact and transportable design
  • Proper grounding architecture
  • Power distribution unit with emergency stop functionality
  • Touch-safe connection interfaces
  • Electrical safety verification according to EN60204-1
  • Multilingual project documentation
  • Electrical schematics and parts documentation

2-Channel Bidirectional DC Power Supply Test System

A configurable bidirectional DC platform developed for advanced power conversion, energy storage, and high-voltage DC testing applications.

System Highlights

  • 15 kW, 1000 V bidirectional DC power per channel
  • Expandable to 30 kW, 1000 V dual-channel configuration
  • Integrated bidirectional DC power architecture
  • Advanced insulation monitoring system
  • DC contactor-based protection design
  • Plug-and-play deployment
  • Power distribution unit with emergency stop functionality
  • Redundant protection architecture
  • Security Level C implementation

Are you interested in a personalised offer? Submit your inquiry now.